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Steam boiler system

Steam boiler parts and components 1. The combustion chamber This chamber, usually made from cast iron, is responsible for burning the fuel inside. The... 2. The heat exchanger A series of flue passages filter the water around the combustion chamber in a hydronic boiler... 3.The burne A steam boiler system is an economical way to create and move steam around a plant for things like heat, processing and power generation. The concept is fairly simple. Water placed in a steam boiler is heated using a fuel source. The boiling water produces steam What is a Steam Boiler? A boiler (also known as a steam boiler) is a closed vessel in which fluid (typically water) is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, such as cooking, water or central heating, or boiler-based power generation 2. Steam Boiler. A steam boiler is a closed vessel, generally made of steel, in which water is heated by. some source of heat produced by combustion of fuel and ultimately to generate steam. The.

What is a Steam Boiler ? Types, Parts and Maintenance

  1. The boiler is the heart of the steam system. The typical modern packaged boiler is powered by a burner which sends heat into the boiler tubes. The hot gases from the burner pass backwards and forwards up to 3 times through a series of tubes to gain the maximum transfer of heat through the tube surfaces to the surrounding boiler water
  2. Steam Boiler Diagram With Parts for Dummy's. Below is a typical steam boiler diagram for dummy's to understand with name of each component or boiler part. First of all you should understand that there are many types and nomenclature of boilers. For example steam boiler, combi boiler, vaillant boiler, hot water boiler, gas boiler, electric.
  3. STEAM BOILERS. Capacity ranges : 500 kg/hr to 18,000 kg/hr. Isaac boilers IB3S series three pass wet back boilers is an ideal choice for all commercial and industrial applications. IB3S series boilers provides fuel efficiencies that exceed four pass design
  4. ed by the type and amount of impurities that exist in the makeup water
  5. A steam boiler is a pressurized vessel that transfers heat to water to produce steam for a variety of applications. This guide will provide a comprehensive and straightforward overview of what boilers do, how boilers function, and how to choose a safe, reliable and efficient steam boiler
  6. Efficiency Of Steam Boiler Systems. PART 1. A Steam Boiler generates steam which is used to power steam turbines and for usage in various process applications. While the cost of a steam boiler is quite high, depending on the fuel type, the running costs of the boiler can also be quite high
  7. Most steam boiler systems in homes are either one-pipe or two-pipe systems. One-pipe (or single-pipe) systems use the same pipes to deliver steam to the radiators and to return water to the boiler. The steam rises up and the water falls down through the same pipes

Steam boilers are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size and the amount of condensate returned. Operations and Maintenance Option A steam boiler is a steam producing heating system. It creates energy by heating water to get steam. It is a heat exchanger that makes steam for outside usage and has a combustion chamber and water container. The several varieties of steam boilers include those that are very small and those that are large for more demanding jobs 8.1.4 Steam distribution system. The steam distribution system transports the steam to the consumers. The pressure in the steam distribution system is usually between 2 and 12 bar, where steam with a pressure of between 2 and 5 bar is called low-pressure steam, and medium-pressure steam has a pressure of between 9 and 12 bar ( SFI, 1990 )

Steam Boiler Systems: What Every Project Engineer Should Kno

All scales of industry use steam as a heat exchange and process activation medium; from a package boiler in a dry cleaners through to large high pressure boilers at power stations. Steam applications can be direct injection, process heating or power generating via turbines. water tube boilers fire tube boilers condensing boilers electric boilers Steam Boiler Cons. Many people are deciding to move away from a steam heating system in favor of a hot water system. This seems like a good move since there are many benefits of hot water systems, but in most instances it is a waste of money We have the widest custom-made boiler portfolio in the industry, more than 100 years of experience in combustion, and 30% of the global installed base of steam boiler systems. We have pioneered many technical advancements that help achieve higher efficiency, flexibility and availability of fossil, biomass and co-firing power plants, and our.

What Is Steam Boiler?- Definition, Working, and Types

  1. Every steam system consists of the following major components: Boiler. In the boiler, heat is added to liquid water to generate steam at a certain pressure. Boiler pressure is used to control the thermal capacity of the steam and to motivate the steam through the system. Steam Header
  2. THE BASIC WORKING PRINCIPLES OF THE SYSTEM Steam boiler generates steam by burning fuel depending on the assembled fuel burner (or heater device). All necessary equipment and hardware is available on the boiler to provide fully automated working mode of burner and other accessories. Inside the tank, water level checke
  3. 1. STEAM BOILER SYSTEMS 1.1 STEAM BOILER SYSTEM DEFINED. A steam boiler is an enclosed vessel that holds water and is heated by an external source that converts the water to steam. All steam boilers contain tubes that separate the water from the heat source. Steam boilers are described in this publication. 1.1.1 TYPES OF STEAM BOILERS

• Steam cycle - Begins at the boiler where thermal energy in superheated steam is converted to mechanical energy in the propulsion turbine - Steam is then converted into condensate in the main condenser - Condensate is combined with distilled makeup water and is pumped as feedwater through heaters to LOW PRESSURE STEAM—Models GXH-230 through GXH-300H LOW PRESSURE STEAM—Models GXHA-100 through GXHA-200 GALAXY GAS-FIRED CAST IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES ™ STEAM BOILERS Heating Contractor Address Phone Number Boiler Model Number Boiler Serial Number Installation Date WARNING SEE WARNING ON PAGE 3 FOR LIQUEFIE

Thermodyne Engineering Systems, an ISO 9001:2008 certified company with enhancing Energy Efficiency, is a trusted name in Indian Boiler Industry. Thermodyne Boilers is one of the top 10 industrial steam boilers manufacturer, supplier & exporter in India Explore Weil-McLain's complete lineup of gas-fired boilers. These boilers are made of rugged cast iron and are perfect for a residential steam system

Steam Boiler: Working principle and Types of Boiler

Steam systems Boiler steam output and combustion output Surface blowdown and bottom blowdown Height formula Pipework Identification Heat loss Sound. Other IP ratings of casings. Boiler system planning Basic Configurator Extended Configurator. Products. Steam boilers. Hot water boilers Boiler system Boiler components. Deaerators/Condenser. Deaerator and condenser tanks are only used in steam boiler systems and not in hot water and hot oil boil because here the fluid always is on liquid form. The construction of these two types of tanks is almost identical, but as their names suggest, they are used for different purposes What is Steam Boiler? A steam boiler or steam generator is a device used to create steam by applying heat energy to water. Although the definitions are somewhat flexible, it can be said that older steam generators were commonly termed boilers and worked at low to medium pressure (7-2,000 kPa or 1-290 psi) but, at pressures above this, it is more usual to speak of a steam generator l. Steam drum and boiler tube system maximum design temperature specified on data sheet, superheater design temperature per code. m. Total continuous and intermittent blowdowns shall not be more than allowable figure specified in the boiler data sheet of steam generated, Vendor to specify capacity at 100% rating. n

(PDF) Steam Boiler - ResearchGat

Steam and Condensate - A basic overview of a steam system

The Basics of Industrial Steam Boiler Systems. Hospitals, universities, laundry services, food processing services, breweries, factoriesAll of these industries and numerous others rely on some type of steam boiler system to provide heat and/or hot water for their operations upon the ratio of boiler feedwater makeup to returned condensate and the operating pressure of the deaerator. Deaerators use steam to heat the water to the full saturation temperature corresponding to the steam pressure in the deaerator and to scrub out and carry away dissolved gases. Steam flow may be parallel, cross, or counter to the water flow To sustain high-purity feedwater and make-up water flow, an optimum boiler water treatment system primarily consists of pressure filter, softening plant, reverse osmosis unit and thermal deaerator. The use of common hard mains water as make-up water for a steam boiler will cause precipitation of lime stone on the boiler heat area The steam system collects and controls the steam produced in the boiler. Steam is directed through a piping system to the point of use. Throughout the system, steam pressure is regulated using valves and checked with steam pressure gauges. The fuel system includes all equipment used to provide fuel to generate the necessary heat. The equipments.

1.1.2 The requirements of this manual shall apply to all steam boilers whether they are centralized systems or decentralized systems. 1.1.3 Decentralized systems shall comply to all the equipment requirements defined herein however the following elements will only be required for mission critical, hospitals, CLCs and inpatient facilities The Indeck Group is a single source supplier of boiler systems and we are one of the top manufacturers of industrial steam boilers in the U.S. We offer custom boiler systems and industrial steam boilers for sale and for rent. For steam boiler rental, call us at 847-541-8300 or review our full product line below Steam Boilers. Nothing surpasses a Miura Boiler when it comes to boiler safety, reliability, and efficiency. The LX and EX modular industrial steam boilers is a once-through, forced flow, low water content, water tube design that provides full output within 5-minutes from cold start-up For industrial companies using a boiler for its facility, some type of boiler feed water treatment system is usually necessary to ensure an efficient process and quality steam generation. The most appropriate boiler feed water treatment system will help the facility avoid costly plant downtime, expensive maintenance fees, and boiler failure as a result of scaling, corrosion, and fouling of the.

Steam Boiler Diagram With Parts for Dummy's - Electrical

  1. Steam should always flow in the same direction in a header. This means there should never be a system riser between two boiler risers. All system risers should be piped after all boiler risers. Each system riser should be independent. Many system mains are piped together with one tee utilizing one steam riser
  2. The challenge starts when the water boils because carbonates and bicarbonates break down and leave the boiler as carbon dioxide. This gas flows through the system with the steam, and if you're not venting the system well, the condensate will absorb the carbon dioxide as the steam gives up its latent heat to the pipes and the radiators
  3. The system works by using the signal from a steam flowmeter installed in the steam discharge pipework to increase the level controller set point at high steam loads. The two elements of the signal are: First element - Level signal from the water within the boiler. Second element - Flow signal from the steam flowmeter in the boiler steam off-take
  4. The steam boiler system market is projected to reach USD 21.63 billion by 2023, from an estimated USD 17.66 billion in 2018, at a CAGR of 4.13%. This growth can be attributed to the increase in.
  5. Byworth Boiler Hire is the UK's leading industrial boiler hire company for both steam and hot water systems. Our portable steam boiler hire range is available from 450 - 7,000 kg/hr for single boiler installations and our hot water boilers range from 250 - 3000 kW/hr
  6. ate boiler designs for well over a century, and even today they represent a majority of the high pressure steam generating capacity for units in the normal size range. Not all Firetube boilers are created the same

The skid packaged steam system simplifies procurement with one-source equipment purchasing, saves time and increases efficiency by reducing uncertainty and potential delays. Our 'boiler room on a skid' is the most customized solution available. This complete steam generating system is custom designed by Precision Boilers' engineering team Fire-tube boiler Here, water partially fills a boiler barrel with a small volume left above to accommodate the steam (steam space).This is the type of boiler used in nearly all steam locomotives.The heat source is inside a furnace or firebox that has to be kept permanently surrounded by the water in order to maintain the temperature of the heating surface below the boiling point

Steam Boilers Suppliers in Dubai, UAE Steam Boiler Syste

Some applications require special boiler or heater systems. ERK has designed many special boilers and heater to meet particular demands, such as heating of chemicals or simultaneous supply of steam and hot water. Special systems can be designed in natural or forced circulation, with multiple fuels, and for multiple working fluids A closed boiler system returns 100 percent of the steam to the vessel in the form of water so that it can be reused. This variety of steam boiler is more efficient and less expensive to operate. However, there are some industrial processes that can contaminate the steam so that it cannot be reused

The way a steam engine works is extremely similar to a steam boiler. Instead of gas, coal was applied to a fire to produce lots of heat. A boiler full of water was located just behind the fire so the water would eventually heat and evaporate. This steam would rise and follow a pipe system into a cylinder. Within the cylinder there was a piston An essential part of your boiler system. In a closed boiler system, condensate is returned from radiators after steam cools, so the water can be reheated and used again. The typical New York City apartment boiler repeats this cycle over and over again as part of the heating process Callens and sister company Optimum by Callens are in the midst of the detailed engineering of a steam boiler system for Vynova that will be able to run both on hydrogen and on natural gas. The system will have a burner capacity of more than 20 MW and will be able to generate 30 tons of steam per hour.Vynova will put the system into service at its Tessenderlo site early 2022 Boiler Feed Systems. CB-8489F. Atmospheric feedwater system. Flexible controls options. Up to 1,000 gallons capacity. Cleaver-Brooks boiler feed systems help maintain water temperature and prolong the life of your steam boiler. Robust construction and industrial control options make the Model BFS a great choice for the more demanding operations Condensate removed from the steam system and returned to the feed tank also reduces the need for boiler blowdown, which is used to regulate the concentration of dissolved solids in the boiler. This therefore reduces the energy lost from the boiler during the blowdown process - all contributing towards your overall sustainability goals

Basic Water Treatment of Steam Boiler

  1. Growing Popularity of Steam Boiler Systems in Industrial Applications Propels Revenue Generation. The growing use of steam boiler systems for meeting the contained heat generating combustion processes for range of end users such as homes, offices, businesses, hospitals, and other facilities, is a key driver of the steam boiler systems market
  2. Horizontal Boiler Feedwater Systems. The AFS line of feedwater systems is available in seven sizes to fit most firetube and commercial watertube boiler applications: Sizes are 50, 100, 200, 300, 500, 750 and 1,000 gallons of storage capacity. • The standard packaged design is shipped complete with the pumps and pump suction piping factory.
  3. System Steam - FDA approved standard boiler chemicals are used in a typical conventional water treatment and inside the steam generated boiler. The tubing is standard carbon steel or even black pipe can be cast iron. All the condensate is recovered. Filtered Steam - Steam, which is generated by conventional boiler, is filtered to remove.
  4. Poor water quality can severely damage your boiler system. Minerals, like calcium and others, in the water can accumulate in the boiler and pipes as scale deposits. These deposits can slow the passage of steam through the system or block it entirely. In fact, scale is the most significant contributor to efficiency loss in your steam boiler system
  5. Steam Boiler: Types and Designs. by Joe Farsetta, Certified Master Inspector® and Certified Commercial Inspector. Steam boilers can be simple or complex, depending on their application, the fuel available, and specific requirements and demands, including steam pressure and volume. Steam systems in commercial and industrial settings will.
  6. Boilers are used in locomotives, combustion engines, and power plants. It is also known as the steam generator of a fossil fuel power plant and helps in the combustion of coal, natural gas, or oil. Installing a boiler in your building can reduce your heating costs 10 to 30%
  7. The steam system collects and controls the steam produced in the boiler. Steam is directed through a piping system to the point of use. The fuel system includes all equipment used to provide fuel to generate the necessary heat. The equipment needed depends on the type of the fuel used

Steam Boilers 101 — The Definitive Guide to Steam Technolog

  1. Your steam boilers represent a significant investment - and savings potential - for your building. Like any workhorse system, they need care and attention if they're going to perform as designed and outlive expectations. Steam boilers take advantage of the natural properties of a readily available resource: water
  2. 1. to much water to heat to produce steam at a quantity that is needed. 2. Insufficient heat in the flue gases to reach a proper stack temperature. 3. Soot depositing on the fire sides of the boiler. 300% is grossly over sized, in my experience 25% derate is about all you can do safely. As to removing sections>. 1
  3. Steam Boiler. EPCB oil/gas fired steam boiler, with 3-pass wet back structure, equipped with automatic control system, is easy to operate, fully saves manpower costs, installs high-efficiency economizer, saves fuel costs, and is widely used in textile, printing and dyeing, food, chemical industry, medicine and other industries. More >>
  4. Our large selection of inventory - rental boilers, new boilers, refurbished/used boilers, emergency boilers, mobile boiler rooms, and temporary steam plants - will help your operations run as smoothly and efficiently as possible. Nationwide Boiler Inc. pioneered the trailer-mounted rental boiler in 1967

Efficiency Of Steam Boiler Systems Steam Boilers In Indi

A boiler is usually integrated into a system with many components. Why use a Boiler? Boilers are used to produce steam. The generation part of a steam system uses a boiler to add energy to a feedwater supply to generate steam. The energy is released from the combustion of fossil fuels or from process waste heat. Where are Boilers Used? Anywhere. System design engineers and facility managers across the United States turn to us for reliable, efficient steam boilers. They appreciate the convenience of our unique skid packaged steam systems, which are custom designed, fabricated and factory tested The auxiliary steam boiler serves as steam separator for the entire system. The system is thus kept in hot condition and is ready to start instantly. If the steam from the exhaust boiler exceeds the steam demand onboard, a steam dump valve automatically dumps the surplus steam to a dump condenser. The energy content of the exhaust gases is.

Residential Steam Boiler Basics - The Spruc

f steam boiler systems, under Health and Safety Guidance Note PM60 Steam Boiler Blowdown Systems 2nd Edition 1998. This has now been replaced with Guidance for Industrial Steam Boilers (BG03).. Guidance for Industrial Steam Boilers (BG03) is a guidance document intended to provide advice to designers, specifiers, manufactures and installers ventional boiler-turbine coordinated control system (CCS), steam temperature control system, combus-tioncontrolsystem,andfeedwatercontrolsystem,in which the respective thermal dynamic variables are controlledseparately. Boiler-Turbine Coordinated Control System Current plant or unit control strategies allow gener Boilersupplies.com supplies everything you need in your boiler room. Shop online for boiler pumps,heat exchangers, replacement parts, valves, gage glass & more! Steam Boiler & Hot Water Supplies & Replacement Parts | Power Plus Internationa Features. Our wireless boiler monitoring solutions enable remote monitoring of steam boiler performance with real-time notifications and alerts for performance and safety issues. In addition, our products are easy to integrate and provide an out of the box solution. Furthermore, receive access to our cloud-based dashboard, analysis and. 292 Chapter 14 Stack—an opening at the top of the boiler that is used to remove flue gas, p. 297. Steam drum—the top drum of a boiler where all of the generated steam is collected before entering the distribution system, p. 293. Steam trap—a device used to remove condensate or liquid from steam systems, p. 294. Superheated steam—steam that has been heated to a very high temperature so.

Steam Boiler, Model: Coalmaster (for African market only) The Coalmaster boiler range has been re-engineered to meet the needs of customers in Southern Africa. Matched with the latest in stoker and plc controls technology, the Coalmaster delivers a cost-effective, robust and flexible solution The steam turbine is a device for obtaining mechanical work from the energy stored in steam. Steam enters the turbine with a high energy content and leaves after giving up most of it. The high-pressure steam from the boiler is expanded in nozzles to create a high-velocity jet of steam. The nozzle act The Steam System Modeling Tool (SSMT) is designed to enable steam system operators to both better understand their systems and provide the tools to evaluate potential improvements. Key features include: • Custom Steam Property Tables • Equipment Calculators • Steam System Modeler • Web-based • Customizable Units • Transparent. Modular Steam Boilers. Electric & Electrode Boilers. Skid Mounted Boiler Solutions. Industrial Watertube Boilers. Heat Recovery Steam Generators. Waste Heat Boilers. Firetube Boilers. Packaged Watertube Boilers. Condensing Hydronic Boilers

Best Management Practice #8: Steam Boiler Systems

Craft breweries are opening at a rate of one per day, and most require a steam boiler in their brewing process. Brewery steam systems are different than space heating applications as comfort steam heating systems are designed to operate on 2 pounds of pressure while many brewers operate at pressures closer to 15 psi. The following are some often overlooked items when designing a craft brewer. Our boiler service covers the total life cycle of a system, starting with professional commissioning and including regular maintenance services. You benefit from reliable and efficient operation of your steam or hot water boiler with a long service life. We also support our customers with regular boiler inspections If you have a steam boiler, your boiler system produces steam. Steam leaves the boiler through piping to transfer heat to something; usually a heat exchanger or steam jacket. When the steam condenses in the pipe it is called condensate. This condensate water has very little impurities in it. In fact, condensate is practically 100% pure, clean. Contaminated boiler and steam systems, as well as systems that operate at over 900 psig, may require a more thorough chemical cleaning. This should be preceded by an alkaline cleaning to prevent oil or grease from interfering with the cleaning process unless a single-stage alkaline/chelant cleaning solution is used

Steam Boiler: What Is It? How Does It Work? Types O

Steam Boiler Definition. A steam boiler is a power generation device that generates steam by applying heat energy to water. It is in the form of a closed vessel made up of steel in which combustion of fuel occurs to produce heat energy. It is also called a steam generator. A steam boiler is a critical part of a thermal powerplant, therefore, it. Safety Valve Capacities in Low Pressure Steam Systems . Sizing safety valves after boiler output power in low pressure systems (kW and Btu/hr) Sizing Condensate Pipe Lines - SI Units . Flow and pressure loss in condensate return lines . Sizing Steam Pipes . Steam is a compressible gas where pipe line mass flow capacity depends on steam pressure Portable Electric Steam Ironing Boiler System ₹ 12,000 Get Latest Price . Brand: ELITE STEAM AND GARMENT MACHINES. Our clients can avail from us a wide range of Portable Steam Boiler that is manufactured using state-of-the-art technology and latest machines Steam Boiler Preventative Maintenance Musts. Industrial steam boilers are found in essential systems in almost every industry, from hospitals to food processing. Boilers provide heat, hot water or both, and they must do so reliably to keep processes running smoothly Quality engineered steam and hot water boiler solutions that save up to 50% on costs Tell me more. Welcome to WBT Steam Boiler Services in Saudi Arabia A leading specialist in installations and repairs for industrial and commercial steam & Hot water boiler systems

All Clayton Steam Generators and Exhaust Gas Boiler Products under 10 MW in capacity and 10 MPa in design pressure are classified under the AS2953 Boiler - Safety management and supervision systems standard as under the Unattended Operation Category. For quotations, contact your local Clayton representative This post is part of the series: Working Of A Power Plant Boiler. Boiler in a power plant has two functions. The Combustion system converts energy in coal to Heat. Water and steam system converts the heat to steam at high pressures and temperatures. This series explains the working of the boiler in modern power plant Boiler Enable Relay - Normally Open 3. Domestic Hot Water Combustion Louver will always be open 4. The Domestic Hot Water Boiler and Indirect Hot Water Tank will cycle continuously. 2. Winter Control PLC Program Sequence From 12:00 Midnight on October 1st through 12:00 Midnight April 30th, the steam boiler system will be enabled

We design the best Steam Boiler System in Australia including the #1 Boiler System for Craft Brewing used in over 30 leading Craft Breweries. Our Vertical Water Tube Steam Boiler is efficient and perfect for use as a Natural Gas Fired Steam Boiler and is one of the only LPG, Natural Gas or Diesel fired Steam Boiler systems that is Made in Australia Next to forced-air heat, a boiler-and-radiator system is the most common type of heating system in cold-winter climates. All boiler systems use hot water to heat the home. There are two main types of boilers — steam and hot water (also known as hydronic) — and many more types of radiators or heating appliances, the units that transmit the heat into the rooms However, you can still find some steam boilers that are just as (or more) efficient than hot water. Each boiler's efficiency depends on its manufacturer, heat source, size, and more. Accessory Parts. As with any heating system, steam boilers and hot water boilers vary in the number of accessory parts they need

Boiler/Burner Replacement and New Domestic Hot WaterPiping engineering for 3 x 67

Industrial Boiler System Manufacturing & Installation in Melbourne. Our state of the art Steam Boilers are manufactured on-site or in our Melbourne factory with the highest quality steel, industry leading ancillary equipment and high precision welding gear. Our engineers and highly trained boilermakers excel at precision manufacturing. Boiler system components include boilers, blow down tanks, chemical feed tanks, deaerators, condensate tanks, feed pumps for the boiler, feed pumps for the make-up water, pumps for the chemical feed, steam traps - the list goes on and on So let's say you're procuring your system in China - and a steam boiler is included in the quote. We advise you to make sure it meets your local regulations. Design and materials. We recommend steel (preferably stainless steel) for your steam piping. Generally, the pipe is around 1 - but it also requires insulation and cladding A well maintained steam system can be comfortable and efficient. Steam boilers can last a very long time, so if the installation date on the boiler itself seems old, that does not necessarily mean it needs to be replaced. When checking out a home remember to also check the condition of the boiler

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Het Steam Boiler System-marktrapport biedt gedetailleerde inzichten van de belangrijkste fabrikanten en segmenten die in dit onderzoek worden behandeld, per type en toepassing. Het toont omzetproductie, concurrentielandschap en trends voor topfabrikanten. Het Steam Boiler System-marktrapport behandelt marktomvang, aandeel en omzet en prijs door. At Boilertech we have heating systems covering an extensive range of steam boilers, thermal fluid heaters, hot oil boilers, thermal oxidisers, hot water boilers, air and gas heaters, burners, combustion equipment and waste heat recovery systems for industrial and commercial applications